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Custom Harmonicas by Andrew Zajac
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  • (Checklist) Reed replacement

(Checklist) Reed replacement

By Andrew | 4:40 PM EDT, Tue August 09, 2016

This is part of a series of checklists I am making available to you.

Click the "Printer-friendly version" link at the bottom of the page and feel free to print out as many copies as you like!
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Reed replacement checklist
version 2016/07/24

Items needed
___ Hammer
___ Reed removal pin
___ Reed removal spine
___ Brick or anvil
___ M1.4 tap
___ M1.4 screws
___ Reed wrench
___ Flush cut pliers
___ Drill press or Rotary tool with reamer bit

Remove bad reed
___ Identify bad reed
___ Place correct rivet head into reed removal spine hole (reed tip points away from spine)
___ Punch out rivet
___ Flip reed plate around and place on flat part of reed removal spine
___ Flatten hole using flattening pin
___ Tap hole using M1.4 tap. De-burr as needed

Prepare new reed
___ Obtain new reed
___ Enlarge rivet hole using drill press (1/16th inch bit) or rotary tool with reamer
___ De-burr as needed
___ Flatten rivet pad using flattening tool and flat part of reed removal spine

Install new reed
___ Position new reed into slot standing up and pinch it with your fingers
___ Insert M1.4 screw and tighten all the way
___ Loosen the screw very slightly
___ Look at a light source through the slot and align the reed
___ If the reed doesn't align, remove the screw, enlarge the hole in the rivet pad and repeat all the steps to prepare the reed
___ Pinch the base of the reed very tightly to hold the reed in place and tighten the screw
___ Re-confirm reed position and alignment
___ Snip off back of screw
___ Re-confirm tightening of screw
___ Re-align reed
___ Flat sand draw reed plate or sand down tip of screw in blow plate

Fix reed shape and tuning
___ Correct reed curve using pressure and counterpressure
___ Tune reed

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Custom diatonic harmonicas, Hohner Affiliated Customizer.
I customize Hohner Marine Band, Rocket, Special 20, and Golden Melody harmonicas.
Andrew Zajac, Kingston Ontario, Canada.
I use a continuous quality improvement process. I use regular evaluation and incremental steps to strive for constant improvement.
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