Andrew's blog

Playing a Suzuki HarpMaster while giving out advice

My wife says I look like a clapping seal.

Yes, I do.

Video: Replace Marine Band nails with screws and install new comb

This is a quick and easy way to install a flat comb in to a Marine Band harmonica. The stock comb has dimples to make room for the ends of the rivets which hold the reeds. My combs provide more surface area to make an airtight seal with the reed plates and the rivet ends need to be flattened.

This is a harp in the key of G. The end result is a fantastic harmonica that is loud and responsive. I was happy with the instrument but was not satisfied with the 4 overblow due to the shape of the reeds (out-of-the-box profiles).

I spent a few minutes and did some re-shaping of the blow and draw reeds to make them more efficient. It's much more work than just gapping. But the end-result is a 4 blow that is not tight and plays normally with hard pressure as well as a solid - and bendable - 4 overblow.

Is my vintage Marine Band a lemon? How to spot a bad Marine Band harmonica

Restoring old harmonicas can be rewarding. Some of those old harps have a lot of soul!

Some Vintage Marine Band harmonicas are worth restoring because they have the potential to become responsive instruments with that earthy Marine Band sound.

But some are not.

Hohner went through a difficult time in the late 80s and early 90s and the quality of their harmonicas suffered. No matter how much work you do on such a harp, the result will be a serviceable harp at best. When they were first bought, a lot of them were hardly played because of the poor quality and they were simply put away. Today, these harps are surfacing on online markets as Vintage harmonicas in great "cosmetic" condition! They are cosmetically excellent because they have had barely any use due to their poor quality out-of-the-box.

How can you tell the difference between the good and the bad vintage Marine Bands? Here's a simple way. This method can help you spot a lemon over 90 per cent of the time.

Take a look at the back of the harp. Flip it upside down and look closely under the cover plate. How many nail heads can you see in between the reeds on the draw side (the bottom reed plate)? If you can see three, the harp is from a good period - either before or after the difficult time in the 1980s and 1990s.

If you can only see two nail heads, you have a harp that is most likely not going to be as playable as you would like it to be no matter how much work you do on it.

Sandwich-type harmonica made from recessed reedplates

Harmonicas like the Lee Oskar, the Hohner Special 20 and the Suzuki HarpMaster (Bushman Delta Frost) have a "recessed" plastic comb that surrounds the reed plates. Your lips don't make contact with the front of the reed plate, instead, they are in contact with the plastic comb. To replace the stock comb with a "sandwich-type" comb, you need to round off and smoothen the front of the reed plate so that it's comfortable in your mouth.

Here's how you do it

Start with some fine sandpaper. Sand down the draw reed plate as described in the document "Preparing a reed plate for use with a flat comb." This gets rid of the protruding riven ends and allows the reed plate to sit properly on the comb. It makes the harmonica more airtight and is recommended on all harmonicas, even Suzuki harmonicas which have no rivet ends.

Next, hold the reed plate at an angle and sand the front edge of the reed plate in a circular motion.

Next, do the same to both sides.

Using a piece of 600 grit (or higher) sandpaper and polish the front edge. Be sure to avoid contact with any reeds.

Place the side of the reedplate on your working surface and run the 600 grit sandpaper back and forth over the edge. You are making a nicely rounded edge along the side of the reed plate. Don't be afraid to rub pretty hard. Just be sure to not catch any reeds when you work on the draw reed plate.

Once you are done, the corners should look smooth and comfortable.

This is a very comfortable and airtight harmonica made from Suzuki reed plates with a sandwich-type comb and a set of Special 20 cover plates. You can't buy a harp like this in stores!

Special note regarding Lee Oskar harmonica comb swapping:

The cover plate on a Lee Oskar just barely sits on the edge of the reed plate. When converting a Lee Oskar harmonica to a sandwich-type comb, moving the cover plates back will help improve airtightness. A very easy way to accomplish this is to enlarge the cover plate holes. Simply drill the existing holes with a 1/8 drill bit.

Once assembled, you will be able to position the Lee Oskar cover plates further back.

Unsealed Pearwood Comb


The top comb is not flat, the bottom one is.

One of the time-tested methods of improving the Marine Band harmonica is to flat sand the comb. This makes it much more airtight and removes the waterproof seal (on current Marine Bands only - the old ones don't ever have a seal) and can sometimes cause the comb can swell. It can become distorted and leak air, causing the harp to play poorly. The tines can also start to peek out and that can make the harp very uncomfortable to play.

This can happen in a week, a month or with a little luck can sometimes take years before the comb wears out. But this unpredictability means that the flattened, unsealed Pearwood comb is usually immediately replaced with a third-part aftermarket comb in most custom harmonicas.

So how can you experience the "gold-standard" unsealed, perfectly flat Pearwood comb? If you send me a Marine Band harmonica for Service, I will automatically provide you with a high-performance, flat, waterproof comb. For a very small extra fee, I will provide you with your harmonica's original comb, drilled for screws and flattened to my standards in addition to my replacement (long-lasting, waterproof) comb. You get the best of both worlds!

Compare for yourself. You may fall in love with the authentic tone of unsealed Pearwood. Or you may not notice a difference between the two - equally flat - combs. Either way, you get the choice.

More information on combs

The very early Hohner Marine Band harmonicas used Peachwood as their comb material until about the 1920s . They switched to Pearwood and have continued to use it to this day. Some feel that the wooden comb gives the Marine Band its signature warmth. Others feel that comb material has very little to do with the overall tone and that the way to get that warm tone is to make the harmonica airtight by making the reed plates and comb as flat as possible.

Brendan Power and Vern Smith used the scientific method at the 2010 SPAH convention and enlisted an army of pro players to test various comb materials on a single harp before a live audience. One comb at a time, players played the same lick before the audience; neither the players nor the audience were told what comb material was. Both the audience and players rated the tone and response of each comb sample.

The quick-switching mechanism was a point of conflict as some of the pro felt the test harp was not airtight and therefore the instrument's tone was not representative of real-life... One surprising conclusion was that despite the range of responses from the pro players testing the various comb materials, the audience couldn't tell the difference between comb materials. They could distinguish between players, though.

A similar event was held at SPAH 2013, but admittedly, that event was far from scientific. The audience and players had a lot of fun showcasing the product line of a harmonica comb company. That event successfully engaged the audience and got people talking about combs without as much vitriol as in 2010. But there can be no conclusions drawn from this experience due to the lack of standardisation used in the process.

So the jury is out as to whether the comb material really changes the tone of a harmonica.

To further complicate matters, no out-of-the-box harmonica has a perfectly flat comb. The Marine Band is a paradox because every single one ever made has the potential to be a world-class instrument - the one-of-a-kind favorite harp in your case. But none of them are set up from the factory to fulfil that potential.

Holes 9 and 10 on a Lee Oskar

My very first "real", professional-grade harmonica was a Lee Oskar. I always had the hardest time bending notes on that thing. Had I known then what I know now, it probably would have become my favorite harmonica. Instead, I spent years fighting with Lee Oskar harmonicas.

One of the biggest problems with these kinds of harps is that they are not airtight. They seem to me to be pretty difficult to play up in the high end. I think I found out why. Whenever I sand the draw plate of a Lee Oskar harmonica, I notice that holes nine and ten share a low spot. They share common airspace. This is right where the serial number is stamped on the other side of the plate.

After sanding the plate down half-way, this is how it looks. The low spot is the dark area on the plate:

After some more elbow grease, this is the result. Everything is shiny and all the same color.

Once reassembled, the harmonica is much more airtight and the bends are much easier to control - especially the blow bends.

Making a Lee Oskar harmonica play overblows

With good reed work and a little embossing, any harp can play overblows as passing notes.

The overblows in this video can be hit cleanly. They cannot be played with any more expression such as being sustained or bent. That's the difference between a regular harp that can play overblows and an "Overblow" harp. The overbends on the Overblow harp are meant to be played with expression and will not squeal or drop out when bent up.

Bending an overblow 6 semitones

Someone asked me what an overblow bent up 6 semitones sounds like.

Here is is. (You may need to right-click to download the MP3 file.)

This is a Bb Overblow harp in production. It is far from done and has no wax to help make the note more stable. All this harp has so far is reed work and heavy embossing.

The unbent 6-overblow on this harp about 20 cents flat of Ab. Six semitones up from that is D, which is the same note as 8 blow. In the audio clip I play the 8 blow first to get the pitch into my head. Then I play the 6 OB and bend it up.

I aim for an Overblow harp to be able to play a bent overblow 5-6 semitones before I consider it ready to go. Will someone ever play that note as an overblow in a performance?

No!

What's the point, then? Well, without an objective way to assess performance, how can you know what you are getting?

It follows that the higher you can bend that note without it falling of or squealing terribly, the better the overblow will sound in its more-often played range - usually bent up a maximum of 2 semitones in a performance.

This is not the best measure of the quality of a harp, but all the other qualities are hard to measure or even put into words. So for now, this is probably the most obvious way to determine the level of performance of an overblow harp.

No more wooden combs

I have stopped producing wooden combs.

In doing a final cleaning on a wooden comb just now I noticed it warped! I checked the other combs from the same batch and they warped too! These were cut from a new board that was produced from huge piece of Maple. I had used another one of those boards with excellent results - maybe it was from the opposite end of the piece?

I now have doubts about being able to consistently produce a quality final product out of wood. I want to make harmonicas and offer combs that you can drop into an ultrasonic cleaner (or even just a sink of water) and not worry about warping. I don't think I can ever achieve that reliably with the wood I can source locally. And the woods that would work well (like bamboo or bamboo laminate) are shipped in from across the world. Unless I can find re-purposed bamboo that would otherwise be waste and therefore have a smaller ecological footprint, I'm just not going to offer wooden combs.


MS comb made from re-purposed kitchen cutting board

To be perfectly honest, I never liked wood. I got into making combs to get away from dealing with how wooden harmonica can warp unpredictably. I was told to offer a wood comb because the demand would be there - and it has. And I think my choice of reclaimed wood is the best in terms of quality and environmental responsibility. I don't think I can get better results from any other source. The pieces of wood I used yielded outstanding results - until today.

But there will always be an element of uncertainty. I simply don't have time for that. I can't afford to spend a few days on a batch of combs only to find out they are crap.

My dark combs are so much better than wood anyway. They are less expensive because I don't have to spend two days applying three coats of varnish to make them waterproof - they already are waterproof.

Why replace a harmonica comb?

I am the first to admit that you usually don't need to replace the comb in your harmonica to make it play well.

I have been working on stock combs (the combs that come with the harmonica from the factory) for years. They need to be made more airtight to make the harmonica play as well as it should. It's possible to flatten these combs and make them waterproof to perform at a very high level.

The problem with restoring used wooden combs is that they can be very unpredictable. The comb shown in the photo on the right is a stock Hohner Marine Band comb that had been restored. It was perfectly flat all throughout the restoration process until the very last step - final cleaning. Despite having been sealed with three coats of varnish, it warped horribly after being exposed to water. This is completely unacceptable.

I've found that about one in fifty such combs will do this. It's possible to avoid the use of replacement combs and only work on stock combs, but it's too time-consuming to be cost-effective. And it offers no benefit. The factory wooden comb doesn't offer any better tone or response than another type of material. In fact, unless its comb is perfectly flat, it will worsen how the instrument sounds and responds.

I finally decided that the most effective solution would be for me to make my own water-resistant combs. I wanted to make combs that are very airtight, beautiful and made from sustainable, environmentally-friendly materials. This method is better, faster and cheaper than restoring the stock combs. I am extremely pleased with the result.

I am proud to use these combs in my custom harmonicas as well as part of harmonica service. I am also offering them to you for your own use.

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