Custom Harmonicas by Andrew Zajac
The most expressive harmonicas

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Custom harmonica played for YEARS is in perfect tune

By Andrew | 1:39 PM EDT, Thu March 26, 2026
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This is a harmonica I customized several years ago that was sent in for service.

It is evident that it is well played. Before I did anything to it, I assessed it. The draw chord was still in perfect tuning.

Why is that?

Tuning tips using my reed support tool/Plinker and a Swiss file

By Andrew | 2:53 PM EST, Thu January 22, 2026
  • Read more about Tuning tips using my reed support tool/Plinker and a Swiss file
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Here's a realistic video showing raising a reed a semitone and lowering another reed a semitone.

With good technique, you will not change the shape of the reed. This is important because we don't want to undo our work. You can't do reed work and change the shape of a reed without affecting the tuning. So after reed work, you must let the reed settle and then correct the tuning. If you bent the reed out of shape when you tuned it, you'd be stuck in a never ending loop of working against yourself.

Flatness is fundamental (Black Combs)

By Andrew | 7:57 AM EST, Sat January 17, 2026
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After being flattened by hand, my combs sometimes stick together and are ridiculously hard to pull apart. I'm serious. This is a problem that slows me down as I produce these combs.
The available space between two of my Black combs is almost zero. The water in between finds its way into microscopic gaps. With only a potential space between the two combs, atmospheric pressure creates a vacuum between both combs on top of the adhesive and cohesive forces.
Flatness is fundamental. It's the foundation of a loud, powerful instrument.

New combs for 2026

By Andrew | 3:50 PM EST, Sat January 10, 2026
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Things are tough all over. Inflation has pushed costs up across the board, and with U.S. tariffs and ongoing supply chain challenges, I can no longer offer Dark combs made from recycled paper and natural resin as a standalone retail product.

Dark combs will continue to be available as part of my custom harmonicas.

There’s no mystery left in custom harmonicas

By Andrew | 5:03 PM EST, Mon December 01, 2025
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Diatonic harmonica customization was much harder when I started because there was so much bad advice.

Adapting to changes in trade and imports

By Andrew | 9:44 AM EDT, Fri October 24, 2025
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Thanks to U.S. trade policy changes -> "trump tariffs", lol - using certain materials has become unsustainable for small businesses like mine. So I’m making a change.

Some of my tools will now be made of 6061-T6 aluminium. It’s a smart, earth-friendly shift.

What's it like to use an analog Strobe Tuner?

By Andrew | 4:38 PM EDT, Mon August 04, 2025
  • Read more about What's it like to use an analog Strobe Tuner?
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An analog strobe tuner like a Peterson 490, Peterson 450, Peterson 420 or a Conn ST11 all use a rotating strobe disk and light flashing at the frequency of the pitch you are playing to show you what you are hearing. You can see more than one note at a time and you get to see how they are, relative to each other.
You are tuning sound at the speed of light. That's something no other tuner - even the so-called digital strobe tuners can't do. They work at about an interval of 100 milliseconds. That's why the needle or any other form of display is so choppy.

Compact reed plate claws tweak

By Andrew | 4:37 PM EDT, Thu May 08, 2025
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Making both reed plates flat is one of the easiest things you can do to get more power and better control of your harmonica. It's very effective.

All my kits come with some version of the reed plate claws. They are the tools I use to straighten reed plates on my custom harmonicas.

Music makes us human

By Andrew | 6:35 AM EDT, Mon May 05, 2025
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A cover of my favorite song.

The Hockey Stick (for tuning the harmonica)

By Andrew | 5:16 PM EDT, Thu May 01, 2025
  • Read more about The Hockey Stick (for tuning the harmonica)
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Just about everything you do to a harp affects the tuning so it stands to reason the last thing you should do is adjust the tuning.
But how do you make adjustments to the tuning without messing up the shape of the reeds or undoing other hard-earned adjustments?
To lower the pitch using a file, you can support a blow reed while the reed plate is still on the comb using the Hockey Stick.

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Custom diatonic harmonicas, Hohner Affiliated Customizer.
I customize Hohner Marine Band, Rocket, and Special 20 harmonicas.
Andrew Zajac, Kingston Ontario, Canada.
I use a continuous quality improvement process. I use regular evaluation and incremental steps to strive for constant improvement.
Website, text, photos, videos, download documents, designs and products by Andrew Zajac are licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
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Copyright © 2026 Andrew Zajac - All rights reserved