***
My store is not taking any orders today due to health reasons which limit to my productivity.
***

My custom harmonicas, combs and tools are made to order. If items are out of stock on my website, it's likely due to my workload is at the limit. Please see my dealers for all items I offer.
Maximum production times may be up to 16 business days for combs and tools. Current production time for custom harmonicas are shown on the top of the custom page.

Thanks for your support.
Andrew

Front

front page

What happened to breath control in the 1960s?

"... emphasising breath control as a basic, beginner-level concept makes a lot more sense than keeping breath control as an advanced topic for experienced players only."


Reeds set for best response
It's time we stop glorifying harmonicas based on how loud they play. Breath control and response to a wide dynamic range are far more important qualities to expect from a diatonic harmonica.

For over 100 years, makers of the diatonic harmonica focused on building an instrument that would play pleasant sounding chords as part of German Oompah/folk music.

Starting some time in the 1960s, the diatonic harmonica began to change. I believe that the focus shifted from building an instrument with a strong foundation in playing chords to building an instrument more focused on playing single notes.

I feel it has been a somewhat downhill journey from there. Modern diatonic harmonicas aren't optimally configured for either type of playing.

The basis for this opinion is drawn from historical accounts, my knowledge of the inner workings of the diatonic harmonica as a Hohner Affiliated Customizer and direct observation of vintage harmonicas.


DeFord Bailey
(Marilyn K. Morton - David C. Morton)
The early masters - DeFord Bailey, Little Walter, Big Walter, the Sonny Boy Williamsons to name a few - played Hohner Marine Band harmonicas which resembled today's custom harmonicas in some ways.

Those early harmonicas required much less breath to play and they responded to a wider range of dynamics compared to modern-day harps. A player could play notes with intensity while still being able to exercise a lot of control over how loud the notes sounded. The harmonica could be played quietly without the fear of an unresponsive instrument dropping notes.

The superior response to a wide dynamic range was a byproduct of manufacturing a chordal instrument.

Putting an importance on chords forces the factory to make sure some important details are just right. If strong-sounding chords are not considered important, the factory can let some details slide for the sake of saving time and money.

The process of tuning a harmonica at the Hohner factory was the final and most lengthy part of the manufacturing process and involved three separate steps. Mass-production will inject defects into a product but I think it's reasonable to assume the production team carefully avoided causing the defects that would make tuning more difficult to save time and effort in the long run.

From my examination of vintage Marine Bands, I believe the setup of the reeds was tailored to playing the notes on the low end together as a chord rather than playing the lower holes as single notes. All of the reeds needed to have a very consistent and similar response so that each note of the chord was exactly right.


Marine Band from 1940s
It's likely that these instruments were deliberately set to respond to a light attack because the pitch of a harmonica reed is not stable. It changes with the amount of breath force you play. Chords go out of tune when a harmonica is played with too much force.

I suggest that the setup of the instrument at the time happened to be ideal for second position bending notes on holes 1, 2 3 and 4 when played with a light touch. This was not intentional or even recognised by the Hohner company at the time.

Conversely, I believe it's harder for beginners to learn the blues harp using today's harmonicas because present-time off-the-shelf harmonicas are not set up the same as they were back then.

What happened?

Something slowly started to change in the 60s and the quality of the instrument started to decline. In the 80s and 90s a much sharper decline in the quality of Hohner harmonicas was seen. Marine Band harmonicas became leaky, harder to bend and as such required a lot more breath to play than they had in the past.

This decline in quality was due in part to the fact that Hohner was producing a wide range of other instruments that were more profitable to make than the harmonica. Producing harmonicas seemed like an afterthought.

Players of the time slowly adapted to the changes by simply playing with more breath. But as quality continued to fall and harps became even less playable, they started to complain. There are anecdotes that players like Paul Butterfield and Lee Oskar would buy eight or ten Marine Bands so that they could find one that played well. There are stories of players driving to remote music stores seeking out Marine Bands packaged in the white cardboard boxes - old stock compared to the new plastic cases.

That opened the door to Hohner's competition getting a bigger foothold on the diatonic harmonica market.


Lee Oskar/War 1976
Lee Oskar began making his own brand of harmonicas in 1983. Other companies benefited from players' frustration at Hohner too and began selling more harmonicas.

I believe that instead of aiming to create an instrument that played with a lot of responsiveness to a wide dynamic range as the Marine Band of the 1950s and earlier, the competition catered to the new generation of players who had gotten used to instruments which required a lot more breath to play.

The aim became to make instruments that could last longer when played with harder breath. They were tuned sharper to compensate for the flattening of the pitch that comes with playing harder. My feeling is that this event affected the market and profoundly changed a generation of players.

Is harder, louder and stronger better?

Better or not, this became the new standard. You can't blame the harmonica makers for catering to market demand. But adjusting a harp to respond to hard breath will make it less responsive and harder to bend.

And the trend continues. We are seeing new instruments with reeds that are made from more and more massive materials than brass. Also, new harps are designed with reed plates that are thicker than in the past. Adding mass to the reeds and making the reed plates thicker are two easy ways to design an instrument that plays louder.

There is a trade-off. They play loud but these instruments offer much less dynamic range than ever before.

Search YouTube for reviews of these new wave made-in-china harmonicas and you will find that more often than not, the new harp is declared to be fantastic simply because it's louder than another brand.

But try to play these harps quietly and all you will get is air. This does not permit you to add a lot of dynamics to your playing.

There is a school of thought in the blues harp community that encourages "building chops" which implies working extra hard at articulating notes so as to develop muscle. It is implied that a beginner should stay away from a more responsive type of harmonica so as to foster muscle development.

"Play hard, but play with finesse" is contradictory and confusing to a beginning diatonic harmonica player yet it seems to be the dominant ideology.

It is claimed that building bending muscle this way will allow a beginner to progress faster. There is no evidence to support this theory.

Most evidence-based teaching methods advocate working at playing things slowly and with precision before building up speed and intensity. The anatomy of the vocal tract is such that less tension leads to better tone and better control. This is corroborated by any qualified singing instructor. Practising precision control of bends with a responsive harmonica builds chops quite effectively because you are working the correct muscle groups.

It makes sense to me that beginners and players of all levels would make progress faster using breath control but there is no evidence to support the claim either. There has never been a study done which compares the rate of progress using more responsive versus less responsive diatonic harmonicas.

There is the perception that a player who gets used to very responsive harps will never be able to play less responsive off-the-shelf harps. I believe the opposite is true. I have observed many players who play custom harps exclusively make low-quality harmonicas sound amazing. Low-quality instruments are a lot more work and aren't fun to play but these players are no worse off in any way for playing custom harmonicas. They have the chops.

Evidence shows that a better instrument will foster more enthusiasm, elicit fewer bad habits and evoke faster progress. Proper instruction (a good teacher) is also proven to speed up learning progress. This evidence is not specific to the harmonica and applies to learning any musical instrument.

Harmonica teachers agree that a relaxed embouchure is essential to good tone. This is true even of the harmonica teachers who paradoxically advocate for using less-responsive harps to build chops. Some of the worst "bad habits" that we pick up as beginners are related to using too much force. I'm sure 100 per cent of us tried to play our first bends by increasing breath force instead of controlling our embouchure. Most of the time we realise this is wrong and eliminate this bad habit quickly but sometimes it persists for years or never stops.

Some players almost never blow out reeds while others replace their harps (or learn to replace reeds themselves) nonstop. It's recognised that the difference between the two groups is breath control.

I don't want to tell anyone how they should play their instrument - that remains a personal choice. But I think emphasising breath control as a basic, beginner-level concept makes a lot more sense than keeping breath control as an advanced topic for experienced players only. We should teach beginners to avoid bad habits from day one.


Little Walter
Breath control is nothing new. We've read first-hand accounts of Big Walter achieving amazing tone playing with whisper-quiet breath. We also have evidence that top players from the 40s 50s and 60s preferred to play with light breath. Little Walter is quoted as saying his reason for playing amplified was "so I don't have to be blowin' so hard." Even James Cotton is reported to have achieved his powerful sound using a much lighter touch than one would expect.

Some of the best players of current times play with breath control: Rick Estrin, Dennis Gruenling, Howard Levy, Charlie McCoy, Curtis Salgado, Todd Parrott, Ronnie Shellist, Kim Wilson and many more...

These names conjure up thoughts of very powerful playing. But they all achieve that power using much less breath than you would expect.

Breath control does not mean low volume. It means playing the whole range from quiet to loud using a good harmonica and avoiding hard breath.

Less is more. It's time we put the emphasis on harmonicas that can handle a proper dynamic range and playing with breath control rather than focusing on making harps that can blast out sounds the loudest.

It's not necessary for every beginner to practice on a full custom harmonica but it's time we demanded harmonica manufacturers produce more responsive instruments.

Until they do, it's possible and straightforward to upgrade the responsiveness of stock harmonicas yourself or find a competent harmonica service-provider who can do it for you.

What about reed failure?

A more responsive harp doesn't have to mean you will wreck the instrument and blow out reeds. If you improve the control over your breath you will be solving the underlying cause of frequent reed blowouts. It's not the harp's fault, no matter what type of harmonica you play. With good breath control, players can play extremely responsive harmonicas and still only rarely suffer blown reeds.

What do you think the great blues harmonica players from the days before 1960 would think of present-day instruments? Who can say? I think they would be able to make some great music with them, but I reckon they would not find them as fun to play because - as they say - "they don't make them like they used to."

Thanks to Barbeque Bob Maglinte and many others for their historical recollections and perspectives.

Vintage Hohner reeds

The Hohner Marine Band is the reference-standard, classic diatonic harmonica. It has gone through a few changes over time, but it is still the same design. It uses a Pearwood comb and brass reeds that have that classic sound and response.

Vintage Marine Bands were excellent instruments. Some of the best classic harmonica records were made using the Marine Band.

Some pre-war versions of the Marine Band are sought-after by collectors. Up until the late 1970s, the quality was excellent. Hohner experienced a few years of poor quality in the 1980s and early 1990s. They attempted some money-saving strategies which were poorly-received. Quality rapidly improved in the late 1990s as they re-tooled their shop.

When buying a vintage harmonica, how do you know if is was made during the good years (before the late 1970s and after the late 1990s)? Will it be worth the time invested to fix it up?

You can look for a few clues as to how the Marine Band was assembled like the number of nails on the bottom side, you can look at the address on the cardboard box, the color of the blue ink on the box.

But these clues don't apply to a Golden Melody or some other models of a vintage Hohner harp?

A sure-fire way to tell is to look at the reeds. This works for every model of Hohner harmonica.

The tips of the older reeds from the "bad" period are chamfered or rounded.

Click on the photo to enlarge.

Click on the photo to enlarge.

Click on the photo to enlarge.

If you are considering spending some time restoring or re-tuning a vintage harmonica, make sure the reeds are *not* rounded at the tips.

A harmonica from the "bad" period will take a lot of time and effort and yet still not ever play well. Be warned and don't waste your time.

Some of those old harps were held together with brass pins instead of screws. Here's a video on a neat way to get those pins out. You can tap out one side with an M2 tap and enlarge the opposite hole with a 3/32" drill bit for clearance and re-assemble with an M2 screw.

Get a grip! Eliminate the guesswork

This is an older video and it's become a little hard to find on my website as I have added content over time.

It's nonetheless a very important video. Here is an easy, low-tech way to "uncover" the secrets of advanced reed work and embossing.

Reed Work
In the second half of the video, I demonstrate some reed work techniques. When it comes to reed curvature, there is a lot of confusion about what a well-shaped reed should look like.

It must be straight as it passes through the slot but that doesn't mean it needs to be straight at rest. A harmonica reed will usually be curved at rest so that as it flexes it becomes straight at the very moment it passes through the slot.

The reed is dynamic; its shape changes as it swings. That's why The Grip is so important. It allows you to see the reed's shape at the very moment it passes through the slot.

From 2015:
"Shape your reeds, do embossing and troubleshoot weird sounds by getting a good look at what your reeds are doing. Use this method to perform some delicate tasks without the need for a light table or a microscope. All you need are your eyes and a bright piece of paper.

I've mentioned this method before as part of at least two other youtube videos. I thought I should make a video to focus on this particular technique as it is applied to reed work, reed alignment and embossing."

Before & After: Custom Marine Band Reed Plate

Here's a before-and-after look at a reed plate that has undergone customization.

I spend hours rebuilding and enhancing every aspect of a harmonica as I customize it.

I obtain all parts directly from the Hohner factory in Germany. I don't buy pre-assembled harmonicas because the first thing I would do is take them apart. In fact, I even take apart the parts! A custom harmonica is an instrument that has been rebuilt from the ground up.

Overblow Science Question

What happens when you overblow a hole with the SAME TONE on the blow and draw reeds? (Question by Zvika Dror Sparrow) This refers to an altered tuning where the notes of a Standard Richter harmonica are changed to open up new possibilities.

In this setting, if the reeds are not set up for overbends, you will get lots of squealing or as Winslow Yerxa puts it: "noises of unhappy protest."

If the reeds are properly set up, though, you can pop out an overbend.

This is slightly different than a conventional (two-reed) draw or blow bend where you need more than a semitone difference between the pitches of both reeds to "leave enough room" for a bend. For example, that's why there is no real draw bend on the 5 hole of a standard Richter diatonic.

Here's a harp that has some reed work which suppresses the ability of the reeds to squeal. This is hole five:

I applied some BluTak to the draw reed to temporarily drop the pitch to the same frequency as the blow reed. You hear both the blow and draw notes (same pitch but slightly different timbre) and the overblow.

I did the same thing (same harp) with the five six.

It didn't occur to me at the time to attempt and overdraw but I am assuming that if my overdraw technique on holes 5 and 6 were as good as my overblow technique, the note would have popped out just the same.

So, what happens when you overblow a hole with the SAME TONE on the blow and draw reeds?

Answer: The reed can overbend, albeit it's not as easy as when there is more room between the notes. It's a pretty crappy overbend. I would not ever sell a harp set up like this and claim it plays overblows well.

But.... science....

The list of Hohner Affiliated Customizers (2018)

I am proud to be a Hohner Affiliated Customizer.

There are seven Hohner Affiliated Customizers worldwide.

Hohner Affiliated Customizers:

JOE FILISKO
THOMAS HANKE
JOE SPIERS
NEIL GRAHAM
ANDREW ZAJAC
JOEL ANDERSSON
RICHARD SLEIGH

What is Harmonica Customizing?

Customizing is a generic expression used to describe systematic modifications to a series product in order to meet the specific requirements of an individual customer.

Full customizing involves accepting orders to modify harmonicas in order to improve performance in regard to the specific playing style of the customer, as well as fulfilling individual wishes by exchanging or modifying parts of the instrument.

Here the goal is to make the harmonica play better, sound louder, respond better and/or facilitate certain playing styles such as overbends. In addition to the operations performed by semi customizers, full customizing always involves extensive modifications to reeds and reed slots (embossing, offsetting, gapping, polishing, bevelling of reed edges, fine tuning et al). This highly skilled work can only be conducted by experienced technicians who are also expert players.

The HOHNER AFFILIATED CUSTOMIZER PROGRAM is aimed at bringing together the finest harmonica customizers in the world under the seal of the HOHNER AFFILIATED CUSTOMIZERS. This is an independently certified seal of quality which guarantees the highest possible standards of craftsmanship, based on the finest harmonicas in the world, made by HOHNER. It represents a historic step both for HOHNER and for the harmonica community as a whole.

In order to provide a guarantee for the consumer that anyone certified as a HOHNER AFFILIATED CUSTOMIZER is capable of a level of craftsmanship which fulfils the highest possible expectations, it was necessary to agree upon an unimpeachable and widely accepted authority to bestow this revolutionary new seal of quality. To this end, HOHNER has entered into a close cooperation with harmonica customizing pioneer and master player Joe Filisko.

If their application to take part in the certification process is accepted, candidates have to submit samples of their work to Joe Filisko for in depth assessment. HOHNER may not influence his decision in any way and his answer will be either "yes" or "no". Only those applicants whose work satisifes his extremely exacting standards will be granted certification as a HOHNER AFFILIATED CUSTOMIZER and may use logo and certification in their advertising.

The Assessment

What makes a diatonic harmonica great?

Is it how loud it is? Is it Tone? How about how responsive it is?

Is it how fun it is to play? (and what does that even mean?)

Everyone has different criteria. Is there a way to measure how great a harp is without being biased?

I think so. I call it "The Assessment".

This test will not always produce the same numbers from person-to-person but the trend will be reproducible - the things that make a harp better will tend to make the numbers higher from person-to-person. When you can't rely on absolute numbers, trends are the next best way to go!

The Test:
Pick a standard riff from your repertoire. Make sure it uses bends in both holes 2 and 3 - these are the important holes to get set up right. If you use splits and chords often, pick a riff that includes them, too. As time goes by and you incorporate new styles of playing, your standard test riff should change too and reflect your style of playing.

- STEP 1: Play the riff at regular volume. Play it as many times as you need so that you can assign an score to the harp from 1 to 10 for tone and response.
1 is the worst harp ever and 10 is the best harp ever.
As a reference, most stock harps are a 5 at regular volume.

- STEP 2: Play it at the lowest possible volume. Play it as many times as you need so that you can assign an overall score to the harp for tone and response.
1 is the worst harp ever and 10 is the best harp ever.
As a reference, most stock harps are a 3 at low volume. **If you can't play this harp it at much lower volume than regular volume, the score is zero.

Add the two scores and divide by two.

Example:
Regular volume = 6
Quiet volume = 3

Total = 9/2 = a score of 4.5

Most performance-quality harps (not made in China) can be upgraded by one or two points with only a few minute's work.

Reproducibility: Everyone has different needs and tastes but the things you (or the factory) can do to make a harp get a higher score will mean that another person will tend to score the harp higher too. Players like a harp that responds well and sounds good.

The job of a harmonica reed is to turn breath into sound. Everyone likes a good return on the investment. We don't want to waste our breath and work too hard to achieve volume. For example, a reed with more mass or a thicker reed plate will create more volume but it also may require more work to play. It may play loud, but it may not be as responsive as another reed. It's more desirable for a reed to respond with ease and still produce lots of volume.

Also, a harp that is out-of-tune will always sounds bad, no matter now loud it can play.

Sympathetic reed work™

I call my new approach sympathetic reed work™ because it's important to unite all the forces that are acting upon the reeds.

_________________________________________

Reed work can be described as the strategic reshaping of a reed. I spent years developing my reed work so that reeds behave just the way I want.

The key is to work in small steps and to follow some simple rules: a theoretical model. With each small change, reevaluate the reed to confirm it behaves as expected and then make the next small change until the goal is reached.

Sometimes I observed interesting variances while following this process. I observed some quirky behaviors from some reeds every now and then. By the laws of the theoretical model I was following, what I was seeing should not work, yet there it was!

No biggie. Nothing to get excited about - my methodology was working just fine and I was getting the results I wanted. These extra results were interesting but they weren't getting in the way of getting the job done.

Just forge ahead and reach the goal! It's only that my theoretical model wasn't explaining every detail of what was going on. Forget about it and keep working in your comfort zone. There's work to be done! I said.

But after a while, I decided to chase down these variances. I wanted an explanation.

I expanded my theoretical model and explored whether the new version explained what I was seeing. I recreated those anomalous results and carefully observed what part of my model was right and what was wrong as I tweaked my approach to reed work. Each time I was wrong, it challenged my model and added to the picture.

There are several forces acting upon the reed other than our breath. I choose to think of breath force in terms of air flow rather than just a pressure gradient. This allows me to find the best shape of the reed so that it catches the wind like a sail. It's also possible to harness the other forces in action at the same time much in the same way.

After a few iterations I settled on a revised theoretical model which encompasses both my old approach and my new approach. I can explain and predict everything I am observing. No more anomalies.

A harmonica isn't very complex - there are only 20 moving parts (the reeds). But the deeper you look for the things that make it play well, the more you find the things that can go wrong. There's a lot going on inside this simple technology.

I call my new approach sympathetic reed work™ because it's important to unite all the forces that are acting upon the reeds.

In my model of all the forces in action, the reed must play a supporting role.

What's exciting is that I can use this new approach to get excellent results with less time and effort than before I went down this path. I'm not done exploring; I think sympathetic reed work has a lot more potential to offer.

More to come...

(video) Harmonica repair mistakes! #2 - Embossing therapy

Did I just ruin my harmonica? In this series I want to cover the most common mistakes and turn them into learning opportunities.

Today I talk about the common misconception that embossing fixes problems like air leaks or makes the reeds play better.

Would you like me to make a video about your "best" mistake? Contact me and let me know your ideas!

https://harp.andrewzajac.ca/

Extra tips on the use of my comb tool™

Here are some extra tips on how to get the best use of my comb tool™

Hold the comb tool over the comb to distribute the weight of your fingers. Hold both the comb tool and the comb at the same time as you sand.

Make sure you don't rub the tips of your fingers on the sandpaper.

To sand down a bulge somewhere in the middle of the comb, find the focal point of the bulge and position the end of the comb tool over it.

Only cover the bottom half of the comb. Apply gentle downwards pressure as you sand. Re-check and repeat as needed.

Most of the sanding happens right under the comb tool. The farther away from the comb tool, the less material will be sanded away.

Positioning the tool like this prevents you from removing too much material at the tips of the tines because there is more material at the back of the comb than at the front.

To flatten a downward facing bow, sand down each side. Position the end of the comb tool over each side.

Flatten the left side and then do the right side.

Then do a quick flattening of the whole surface to even things out before you re-check.

Repeat the whole process as needed.

Position the tool closer or farther from the middle as needed.

One last thing...

Overworking things may build up a bulge in the very middle of the comb.

You may need to lightly sand down the very middle of the comb freehand, then flip it over and do a quick sanding of the whole surface.

Pages

Subscribe to RSS - Front