Custom Harmonicas by Andrew Zajac
The most expressive harmonicas

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Custom harmonica ($100 deposit)

By Andrew | 10:05 AM EST, Fri January 31, 2014

To order a custom harmonica, I ask for a CAD$100 deposit.

I will contact you promptly and we will discuss your needs. I will ask you specific questions about your custom harmonica and provide you with a firm delivery date.

If you wish to order more than one harmonica, please send me one deposit per harmonica. You can select the quantity at the bottom of this page.

Payments are made using Paypal as you Check Out. Canadian residents can also use eTransfer to send me the funds. Contact me for details.

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Full Toolkit (The most complete toolkit available)

By Andrew | 9:46 AM EST, Fri January 31, 2014

The most complete harmonica tool kit on the market.

Full Toolkit:

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Is my vintage Marine Band a lemon? How to spot a bad Marine Band harmonica

By Andrew | 7:46 PM EST, Fri January 10, 2014

Restoring old harmonicas can be rewarding. Some of those old harps have a lot of soul!

Some Vintage Marine Band harmonicas are worth restoring because they have the potential to become responsive instruments with that earthy Marine Band sound.

But some are not.

Hohner went through a difficult time in the late 80s and early 90s and the quality of their harmonicas suffered. No matter how much work you do on such a harp, the result will be a serviceable harp at best. When they were first bought, a lot of them were hardly played because of the poor quality and they were simply put away. Today, these harps are surfacing on online markets as Vintage harmonicas in great "cosmetic" condition! They are cosmetically excellent because they have had barely any use due to their poor quality out-of-the-box.

How can you tell the difference between the good and the bad vintage Marine Bands? Here's a simple way. This method can help you spot a lemon over 90 per cent of the time.

Take a look at the back of the harp. Flip it upside down and look closely under the cover plate. How many nail heads can you see in between the reeds on the draw side (the bottom reed plate)? If you can see three, the harp is from a good period - either before or after the difficult time in the 1980s and 1990s.

If you can only see two nail heads, you have a harp that is most likely not going to be as playable as you would like it to be no matter how much work you do on it.

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Holes 9 and 10 on a Lee Oskar

By Andrew | 9:10 PM EDT, Mon October 14, 2013

My very first "real", professional-grade harmonica was a Lee Oskar. I always had the hardest time bending notes on that thing. Had I known then what I know now, it probably would have become my favorite harmonica. Instead, I spent years fighting with Lee Oskar harmonicas.

One of the biggest problems with these kinds of harps is that they are not airtight. They seem to me to be pretty difficult to play up in the high end. I think I found out why. Whenever I sand the draw plate of a Lee Oskar harmonica, I notice that holes nine and ten share a low spot. They share common airspace. This is right where the serial number is stamped on the other side of the plate.

After sanding the plate down half-way, this is how it looks. The low spot is the dark area on the plate:

After some more elbow grease, this is the result. Everything is shiny and all the same color.

Once reassembled, the harmonica is much more airtight and the bends are much easier to control - especially the blow bends.

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Making a Lee Oskar harmonica play overblows

By Andrew | 7:02 PM EDT, Mon October 14, 2013

With good reed work and a little embossing, any harp can play overblows as passing notes.

The overblows in this video can be hit cleanly. They cannot be played with any more expression such as being sustained or bent. That's the difference between a regular harp that can play overblows and an "Overblow" harp. The overbends on the Overblow harp are meant to be played with expression and will not squeal or drop out when bent up.

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Bending an overblow 6 semitones

By Andrew | 5:05 PM EDT, Mon October 14, 2013

Someone asked me what an overblow bent up 6 semitones sounds like.

Here is is. (You may need to right-click to download the MP3 file.)

This is a Bb Overblow harp in production. It is far from done and has no wax to help make the note more stable. All this harp has so far is reed work and heavy embossing.

The unbent 6-overblow on this harp about 20 cents flat of Ab. Six semitones up from that is D, which is the same note as 8 blow. In the audio clip I play the 8 blow first to get the pitch into my head. Then I play the 6 OB and bend it up.

I aim for an Overblow harp to be able to play a bent overblow 5-6 semitones before I consider it ready to go. Will someone ever play that note as an overblow in a performance?

No!

What's the point, then? Well, without an objective way to assess performance, how can you know what you are getting?

It follows that the higher you can bend that note without it falling of or squealing terribly, the better the overblow will sound in its more-often played range - usually bent up a maximum of 2 semitones in a performance.

This is not the best measure of the quality of a harp, but all the other qualities are hard to measure or even put into words. So for now, this is probably the most obvious way to determine the level of performance of an overblow harp.

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Why replace a harmonica comb?

By Andrew | 8:41 PM EDT, Tue September 03, 2013

I am the first to admit that you usually don't need to replace the comb in your harmonica to make it play well.

I have been working on stock combs (the combs that come with the harmonica from the factory) for years. They need to be made more airtight to make the harmonica play as well as it should. It's possible to flatten these combs and make them waterproof to perform at a very high level.

The problem with restoring used wooden combs is that they can be very unpredictable. The comb shown in the photo on the right is a stock Hohner Marine Band comb that had been restored. It was perfectly flat all throughout the restoration process until the very last step - final cleaning. Despite having been sealed with three coats of varnish, it warped horribly after being exposed to water. This is completely unacceptable.

I've found that about one in fifty such combs will do this. It's possible to avoid the use of replacement combs and only work on stock combs, but it's too time-consuming to be cost-effective. And it offers no benefit. The factory wooden comb doesn't offer any better tone or response than another type of material. In fact, unless its comb is perfectly flat, it will worsen how the instrument sounds and responds.

I finally decided that the most effective solution would be for me to make my own water-resistant combs. I wanted to make combs that are very airtight, beautiful and made from sustainable, environmentally-friendly materials. This method is better, faster and cheaper than restoring the stock combs. I am extremely pleased with the result.

I am proud to use these combs in my custom harmonicas as well as part of harmonica service. I am also offering them to you for your own use.

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The French Tuner™

By Andrew | 6:00 AM EDT, Tue August 20, 2013

You don't need bulky, expensive and complicated equipment to tune your harmonica with great precision. The French Tuner™ helps you use your mouth and ears to quickly tune the blow reed plate of a diatonic harmonica. The French Tuner helps you eliminate beating and provide smooth chords.

Its precision design allows the French Tuner to work on all major brands of 10-hole diatonic harmonicas including Seydel (which have wider spaced holes) and many 12-hole harps.

Use it to help adjust reed profiles too! The French Tuner will isolate individual reeds and provide an airtight chamber for you to assess and make fine-grained changes to reed shape. Pucker or tongue-block embouchure can be used to best help you adjust your reeds to your playing style.

Order one here.

Use the French Tuner with my free harmonica tuning guide here:

Using the French Tuner:

The notes of the blow plate are organized in a repeating pattern. The root note, the third and the fifth. This pattern makes it very simple to tune the blow plate.


Hold the French Tuner over both notes of the octave and use your mouth to play both reeds at the same time or just one at a time. Lay the reed plate back down on your workspace and adjust the pitch of either note and recheck.

Precise tuning means you will be doing lots of small adjustments. The French Tuner allows you to quickly make adjustments and recheck the pitch of the reed without having to reassemble the harmonica every time.

Tips and Tricks:

Tip number one: Special 20 harps

On Hohner Special 20 harmonicas, the reed plate has extra openings next to a few slots to accommodate the recessed comb. This can cause an airleak when using the French Tuner to tune these notes. You may notice that these notes sound quieter or are harder to hit. This can make you unsure of how to tune them. But there is a very simple solution to this problem.

Just hold the French Tuner as usual and block the leak with your fingers. Just be sure to not cover up the slot.

Tip number two: As you go up...

You will notice that you will need to keep a larger difference between the pitch of both notes of lower octaves than the difference in pitch on higher octaves. Use these example values to get the idea: Tune hole 4 right on pitch. Tune hole 1 about 2-5 cents sharper than hole 4, depending on the key. Tune hole 7 about 1-2 cents flatter than hole 4. Tune hole 10 about the same as hole 7, maybe a hair to the left. It will be flatter, but your tuner may not pick it up. Use your ears and the flowchart to eliminate beating.

Be careful with your breath force. The French Tuner creates an airtight seal on the blow chambers. Once you put the reed plate back on the comb, the channel will not be so tight any more because the draw reeds will create more of an open space. When using the French Tuner, keep light breath force to avoid tuning the reeds a little sharp.

The reed profiles of the top octave may be such that those reeds only respond to harder breath. In that case, you will always have trouble getting the tuning to be perfect. In that case, focus on the lower octaves and tune the top octave when the plates are assembled to the comb using the Five Cent Tuner to make very small adjustments.

Tip number three: The waiting game

Be patient. Tune the harp and let it be for a few days before you attempt to adjust the tuning again. In the long run, that will save you a lot of time and avoid some confusion or frustration.

Enjoy tuning your harps the easy way!

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The middle octave, positions and pentatonic scales on the diatonic harmonica

By Andrew | 9:32 PM EDT, Fri May 03, 2013

"Pick any unbent note from holes 4, 5 or 6 - blow or draw. Play that note's pentatonic scale either upwards or downwards or in both directions."

If you haven't already read how to play six keys on a diatonic harmonica without overblows using Pentatonic scales I recommend you do so now. Get familiar with the three different breath patterns. It's common to get familiar with first, second and third positions.

Now, take a look at the middle octave of your harp. The six unbent notes played on holes 4, 5 and 6 are the tonic notes for each of the six scales you can play easily. Here's a chart to help you remember what key, breath pattern and position each scale represents when starting the scale from the middle octave.

Positions are indicated by number. Notes with matching colours have related scales. Capital letters are major scales, lowercase are minor.

Four blow and Six draw breath pattern:

First and Fourth position breath pattern

The C scale on a C harp is first position. The C scale has a relative minor - A minor. They both share the same notes - they just have a different tonic (the note you start and end on). Therefore, they share the same breath patterns on the diatonic harmonica. Once you have mastered the major pentatonic scale in first position, play the A minor scale which starts and ends on the draw 6 and that's fourth position.

Starting on the 6 draw, go upwards as well as downwards. Concentrate on resolving on the 6 draw. Go crazy and add vibrato to the 6 draw - if you have mostly played second position you may find resolving on and adding vibrato to the 6 draw feels funny at first. But try to make that note soulful; land on it with purpose and you will begin to master playing in fourth position.

Five blow and Six blow breath pattern:


Second and Fifth position breath pattern

The G major scale is second position on a C harp and its relative minor is E minor. E minor starts and ends on the 5 blow and that's fifth position - again same breath pattern as second position, just a different tonic. As with fourth position, it will feel funny to add vibrato to the 5 blow. But once you become comfortable with making that note stand out as the tonic, you will be on your way to mastering fifth position.

Four draw and Five draw breath pattern:

Third and twelfth position breath pattern

Third position is a minor scale starting on the 4 draw. Its relative major is F major - 5 draw and that's 12th position. I find the 5 draw can have a surprising amount of soul or "sass" if you carefully lean into it. We are used to wailing on the 2 draw or 4 draw and bending those notes as we bear down into them. The 5 draw can't be bent any more than a quarter step, but it can nonetheless be a very powerful wailing note.

Here's how this chart is a really useful learning tool: Pick any unbent note from holes 4, 5 or 6 - blow or draw. Play that note's pentatonic scale either upwards or downwards or in both directions. Pick another note and do the same. Try to cycle randomly through all six notes until you have gone trough all of them. Although you only have to master three breath patterns to play all those scales, the hard part is knowing where to start and stop the scale. Without a beginning or an end, it's one meaningless string of notes.

Once you "burn" this chart into your memory, playing these scales is a snap. Part of the advantage of starting in the middle of the harp is that you have the option to change things up and play the scale downwards instead of always starting scales going up (ascending). And that brings you closer to being able to use these scales as more than an exercise but as a music-making tool.

You will probably find that after a little while, you can resolve to the tonic note in the other octaves too without having to think about it. That's because you have learned the breath patterns and you have zeroed-in on how to get these scales to sound the way you think they should. Scales have a learning curve but once you get through it. their job is to make things easier for you.

The other advantage of this middle-octave stuff is that you can think in terms of positions, rather than key. This is helpful if you play a different key harp than C. You will now be able to figure out which key corresponds to which position on any key harp by naming the unbent notes of holes 4, 5 and 6. All you need to do is be able to name the notes of the major scale of that harp's key and start counting on the 4 blow!

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Tuning check

By Andrew | 8:48 PM EST, Thu March 07, 2013

Be picky about tuning! Don't avoid playing octaves or chords because they don't sound right. It's normal to have to tune your harp. This tuning check is the first step to getting your harps in tune.

Check your harp's tuning often - it only takes a few moments. Don't be afraid of what you might find.... Then go ahead and tune your harp!

Playing all the octave-splits on a harmonica is a fast way to pinpoint tuning problems.

Here, I play octaves throughout the harp to hear whether the two notes are in tune or not. The harp I play in the video is far from being in tune. You can tell by my facial expression the first few times I hit a "beating" octave. This exercise is mostly ear-training.

Warning! If you get proficient in this technique, you may begin to become afflicted with tuning-obsession-syndrome and get the feeling that most out-of-the-box harps are out of tune! In extreme cases, keen-eared victims raise an eyebrow when listening to over half of the recordings of blues greats such as Sonny Boy Williamson, James Cotton and Walter Horton!

Tuning check instructions:
I play the 1-4, 2-5, 3-6, 4-7, 5-8, 6-9 and 7-10 octave splits on the blow side.
Then, I play the 1-4, 2-5 (seventh chord, not an octave. so expect beating to be difficult to hear), 3-7, 4-8, 5-9, 6-10 splits on the draw side.
Then I play the 2-3 blow and the 4-5 blow. I play the 1234 draw chord and listen for dissonance.

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Custom diatonic harmonicas, Hohner Affiliated Customizer.
I customize Hohner Marine Band, Rocket, Special 20, and Golden Melody harmonicas.
Andrew Zajac, Kingston Ontario, Canada.
I use a continuous quality improvement process. I use regular evaluation and incremental steps to strive for constant improvement.
Website, text, photos, videos, download documents, designs and products by Andrew Zajac are licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
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